For DIYers and tools lover who works with several types of tools every day, benchtop metal bandsaw is a familiar thing to them. The most fabulous feature of this tool is- it has a versatile usage to cut wood or metal sheets, bars, palettes, and tiny stuff. Making a personal benchtop saw is easier and you can find many videos on youtube about it. However, top-class marketplaces have some classy stuff for users. Correct tools are essential for authentic works, so we’ve picked the top 5 best metal bandsaw products from the Amazon marketplace. Besides, the buyer’s guide, benefits, and safety tips are included as well.
Most DIYers and metalworkers are familiar with metal saws, cutting saws, sanders, and grinders. Bandsaws are a type of blade-saw that uses high-quality carbide blades and an exclusive motor mechanism. Lots of saw categories exist at present marketplaces such as a chainsaw, regular saw, two-way saw, utility saw, etc. Bandsaw is another class of these saws. The name defines a circular or curved-rectangular band that operates the saw blade or motor.
If you live in downtown or rural areas, you can find these saws in your farming houses or water plants, irrigation stuff, and so on. But those saws or bands are huge, long, mostly leather or hard fabric construction. Contrarily, a benchtop metal bandsaw has shorter bands, speedy motors, and innovative designs.
A bandsaw’s parts are easy to understand because you feel no bothering or obstacles doing any metal cutting or grinding works. Recent products have speed controllers, blade guide features, adjustable vise, and laser indicator for smart cuts. Later on, we’ll discuss more; now let’s see the top 5 picks from our favorites.
Top 5 Best Benchtop Metal Bandsaw Review of 2021
From the prominent marketplace, we’ve selected the top 5 products for our DIY lovers and daily metalworkers. As I’m a tools geek, I analyzed all tools specifications, features, and practical efficiency.
With a horizontal and vertical operation when cutting rectangular metal tubes of up to 7″ x 10.5,” this flexible heavy-duty Eastwood 7×12″ band saw is capable of working. It has a hydraulic feed and refrigeration system for higher cutting speed, precision, and longevity.
Special features of Eastwood Benchtop
3/4 HP Powerful Engine.
Rectangle with thicknesses up to 7 x 10.5 inches.
Reduces by up to 7 cm.
Sifts vertical or horizontal.
Either 86, 132, 178, or 260 FPM speeds.
Create 0 to 45 degree angled cuts.
The feed system hydraulically offers improved blade life and accurate cuts
The cooling system enables the speed, accuracy, and life of a blade to be improved.
4 rollers for fast travel and storage.
120 VAC, 60 Hz
93″ x 0.75″ x 0.035″, 8 TPI
7″ round, 7″ x 10.5″ rectangular
0o ~ 45o
⅛ hp, 0.5 A
No load speed
6″ – 3″
9.5″ x 10″
7.5″ x 12.75″
Lightweight and easy to port anywhere.
Solid structure and craftsmanship.
Maneuverable angle cuts.
For daily workers and DIY lovers, this Eastwood product is the best choice we suggest. The most alluring feature is- this bandsaw can be used for plywoods, softwoods, hard logs, and drywall. Even girls and ladies can easily make any design with it. Recently updated products have laser and led technologies to work at night. You can watch this video for more details.
The WEN 5-inch Benchtop Bandsaw Metal-Cutting makes brass, aluminum, copper, steel, and easier to work. Split pipes up to 5 cm in diameter or up to 5 x 4-7/8 cm in diameter. The lightweight architecture simplifies the transport and handling of a sturdy and efficient computer at home and in the office. The onboard direction offers your workpiece a strong grip. And as this is a WEN device, a two-year warranty, a national network of highly-trained repair technicians and the helpful customer support line are behind your Metal-Cutting Bandsaw.
I saw the best reviews of this WEN bandsaw while reviewing it. However, some negative reviews existed as well. I made a contact through the manufacturer and got a free-hand practice test at their warehouse. And bingo! It was super finisher stuff for DIYers like me. I’d recommend you this WEN bandsaw for small works or medium projects. Regular usage will enhance the efficiency of this machine.
This Klutch Metal Band Saw features all you need to produce a competent performance in metal cuts. The saw has several useful functions and has a vertical cutting table with 115/230 dual-voltage operation. Swivel saw frame handles multiple angles of cut.
Special features of Klutch Bandsaw
Automatic shut-down for safety.
Durable, high-quality bi-metal blades.
Built-in coolant system.
Auto washer to wipe metal debris.
Rolls on casters for easy maneuverability.
Safety hydraulic controller.
1 ½ hp
7 inch., 7 x 12 inches
93 x ¾ inch
5 inch, 4 ¾ x 4 ⅞ inch
Why should buy this
Durable, elegant design.
Auto shut-down features.
2y limited warranty.
Why avoid this
Price is high on Amazon. Very low cost on the manufacturer’s website.
With the concept of this table saw, Klutch had protection in mind. This bandsaw comes with an automated shut-off when a cut has been finished and a safer operating environment is established. A quick placement target maintains the content in place safely. This means that you get the correct cuts that this saw has to bring.
The spacious WEN 3959 work desk can be flooded up to 45 degrees and measures in dimension 12-1/4 x 11-7/8 cm. This kit includes a miter scale, a 2-1/2 inch stain port, and an adjustable blade guard to form straight cuts. For years of dependable work, ball bearings provide the blade with smooth operation and long life. As a WEN model, a two-year warranty is included with your WEN 9-Inch Benchtop Band Saw a national network of trained support technicians and a polite and supportive consumer telephone line to ensure you recognize WEN.
Special features of WEN 3959
Different angular cuts.
Wider table surface.
Available parts anywhere.
Dust port included.
Strong, effective motor.
59-½ x ⅛ ~ ⅜ inch
110/230 VAC, 2.5 A
12-5/16 x 11-⅞ inch
Built-in miter gauge.
Affordable low price.
Great saw for money.
2y limited warranty.
No user manual included.
The saw looks good and well crafted. The fence guide is good and quick to set up and stable. The miter gauge is slippery but good. Go with the cuts slowly, and strength is enough to cut them, so it’s easy to go through your stone. You will find other brands in this price list are made by the same firm, and only minor style changes have to make it look new. The price is worth installing a fence and not having to do so.
Appointed to a modern laser guideline and a customizable blower to have superior illumination while following a cutting line or pattern, the G0803 was granted top value by Wood Magazine for its combination of features like a powerful ⅓ hp engine, high duty feel, and compact feats.
Special features of G0803
Adjustable laser sight
Blade Lead Fence Flexible
Tilt Table Rack & Pinion
Guides for Ball-Bearing Blade
Blade tension lever for quick release
Camlock handle extruded aluminum rip fence
Lower brush for avoiding dust/pitch build-up on the wheel
2″ Port of Dust
Blower Chip & Light Job
120 VAC, 2.8 A
0 ~ 45o
12 x 12 x ⅝ inch
Reasons to Buy
Plenty of motor power.
Capable, sturdy, ergonomic.
Excellent tool for DIYers.
The bandsaw can achieve roughly 80 percent mounted due to its small scale. It will contain a detailed manual of procedures published by our Technical Documentation Department in the U.S. The compact footprint and top handle make it easy for your bandsaw to travel about. The height of the saw is under 50 lbs. So you can switch it from your house, shop or office without effort. You can check also best Husqvarna chainsaw ever made.
A comprehensive buyer’s guide will meet the utmost privileges for any purchase. Following the trend, we also provide common rules or features to look at before buying a metal bandsaw. As an electrical device, most features are related to electrical and mechanical aspects. Let’s check it out here-
Motor specifications or mechanism is a vital part before any electrical device purchasing. Plenty of tools exist on the marketplace and every day more equipment is entering this arena. Sometimes it is crucial to pick the best one. But before buying a benchtop metal bandsaw, you have to check the motor quality and efficiency. Usually, these tools consist of AC motors, brushless, or squirrel cage ones. Brushless motors are perfect for speed however their duration isn’t that better. Squirrel cage motors are good for all applications. Before purchasing a bandsaw, check the motor draws 1.8 ~ 2.8 A current. Motor power is another part of it. For small works, we recommend 0.5 hp ~ 1.6 hp motors. For medium and large projects, it would be better to use a high-power motor.
Too much speed isn’t good for patient cuts. For example, if you want to cut metals with a bandsaw in a flexible, calm way; a speedy blade cannot provide much efficiency sometimes. It may be over-cuts or blurry cuts. On the contrary, a slow speed makes a task slower. We’ve reviewed around 50 products on marketplaces and found all types of speedy stuff. From 500 rpm to 5000 rpm, we recommend 2500 ~ 3500 rpm motors. In this article, we picked the top 5 products within this range. Most of our reviewed products have 2500 ~ 3500 rpm speed.
This one is a simple common feature of a bandsaw. If you’re a DIYer, you should go for a smaller benchtop metal cutting bandsaw. To be precise, a tabular saw that settled on your reading table or so. However, if you’re a regular worker in a big industry or personal agency, you should buy a medium-size bandsaw. It occupies a few square feet of space. In a room, you can easily fix this up. But for larger projects or pure industrial/metallurgic factories, you have to buy bigger ones. According to their sizes, material quality varies from one to another. Smaller versions of bandsaws are made of aluminum for lightweight. Larger ones are made of cast iron, alloy materials, and silver.
A user needs the best comfort most of the time. Whether it is a tiny tool or a gigantic one. Comfortability depends on several criteria like user-friendliness, suitability, human-machine interactives, and many more. Furthermore, a bandsaw user needs easy setup features, assembled stuff, durable equipment, safety tools, etc. Hopefully, all bandsaws have easy manuals, keypads, less clumsy operation guides, and lightweight. You can port your machine from one place to another without any stress.
Tools & Accessories
Subsidiary tools and accessories are an essential part of a metal bandsaw. These tools or accessories come with the package. All our reviewed products have dust ports, carrying bags, built-in brushes to wipe debris, laser technology for nighttime, and caskets. Some manufacturers provide screwdrivers, assembling tools, Alleyn keys, utility set, etc. Before buying a benchtop bandsaw, check these accessories and free items as well. Spare blades stuff is a good choice also.
Benchtop metal cutting bandsaws come with an operation manual, safety guides, and warranty cards. According to WEN bandsaw operation manuals, we figured out some tips for our customers-
Attach the four feet along the base’s corresponding corner.
Place the machine on a workbench and, using the three holes provided in the base, lock it in place.
On the vise frame, screw the guidance rail into the threaded hole. To correct it, tighten the nut. To turn the hex nut and secure the guiding rail in place, use an adjustable wrench.
Connect the job stop to the rail for reference. By tightening the locking handle, keep it in place.
The above pictures show the assembling tips 1 and 3, respectively. Now let’s have a look at the operational tips for bandsaws.
1. Pull the pin in the saw’s body out of the hole and tilt the saw to its upper place. Set the stop of the blade to the location needed.
2. To keep the work-piece in place, use the vise. Adjust the pace of the cut to the desired rate.
3. To turn the power of the saw on, press the green button. It will turn on the power indicator light, but the blade will not start working yet. To start the blade running, press the run button.
4. If the saw blade has reached maximum speed, lower the body of the machine downwards progressively until the blade comes into light contact with the work-piece. To help ensure a straight cut, let the saw blade create a small groove along the work-piece.
5. After a groove and initial contact have been made, add a small amount
Additional pressure to proceed with the cut.
To be noted that, cutting can only occur for 40 percent of the total run time for optimum results. For example, only four of those minutes should be loaded for every 10 minutes the machine is running to optimize the machine’s efficiency. A little warning should be followed- use water-soluble cutting oils or emulsions when cutting magnesium if cutting oils are used (oil-water mix). Any accidental magnesium chip fire will be greatly amplified by the water and will trigger risk.
For individual carpentry, the band saw offers comfort and even more when used in an industrial capacity. Effectiveness will depend on the tipping of the blades and what types are usable. Generally, you want something that can accommodate a lot of daily usages and is not difficult to manage while moving on the industrial road.
A saw is not a dangerous instrument unless it is used hastily. In most cases, experienced users will know how to keep digits secure, but poor maintenance can lead to the band snapping off and causing some serious damage at an inopportune moment. With this in mind, you know that the band can not only cut several materials but also:
More cohesively managed, cutting can be.
More predictable, qualitative results are provided by Band Saws.
Mechanisms for blade control promote an exact finish.
More narrow blades contribute to waste material reductions.
Firstly, from top-tier suppliers, you want to source top-tier blades. Secondly, you want to keep your blades maintained regularly. Maintenance of equipment beyond the blade is often important, but even the finest bands also bear a great deal of tension.
A band saw is a power saw with a long, sharp blade, which is made of a continuous band of toothed material extending between two or more wheels to cut material. This is also a written band saw. They are primarily used in woodworking, metalworking, and lumbering, but a range of materials can be cut.
You can cut wood without any difficulty on a metal bandsaw. But maybe you want to get a 6TPI blade like that. And if you cut treated wood, make sure you clean and wipe it all down, apply a WD coat or something like that to stop rusting.
What’s the difference between a metal and wood band saw?
The key difference is that the metal-cutting bandsaw is more durable, normally tenser slowed down, and uses a different form of blade styles. The blade is far higher in tension, depending on my wood cutting sills, and if they go they are gone with a fuck.
How do I change the speed of a bandsaw?
Some band sight models can adjust the speed of the blade (usually FPM-foot per minute). The speed shift is typically achieved by shifting a driving belt to the secondary position of the driven pulley and engine sweater. The speed to be employed for all your wood cutting activities with your bandsaw will usually be the speed that is nearest to 3000 FPM, regardless of the blade width or tooth configuration.
Which one is the best benchtop metal bandsaw?
In this article, we reviewed the top 5 products from WEN, Eastwood, and other prominent manufacturers. All 5 tools are perfect for any DIYer or metalworkers however we suggest WEN products for more flexibility and lightweight. If you want the best price one, we’d recommend Klutch metal cutting bandsaws.
Can you cut aluminum with a wood bandsaw?
You have the ability to cut aluminum with a bandsaw, but it takes a bit of skill to do it right. So, if you’re like me, you’re more interested in learning the lore behind this curious topic. One of the main reasons why people shy away from using bandsaws is because of the noise the machine produces. I know we have a few professional woodworkers in the community who may be annoyed by the racket, but I think they’re missing out on a unique experience.
A few years ago I recently started using a bandsaw as a hobby. Why, you ask? Well, I wanted to try my hand at some of the bigger projects I have always dreamed of doing. I wanted to be able to create some of the larger things I see online.
But, as with most hobbies, the learning curve is steep. After I had spent the better part of a year trying to learn how to slice aluminum, I was ready to give up. Then, one day I happened to read a blog post that gave me a little bit of hope.
Yes, you can cut aluminum with a wood bandsaw. It’s not advised because it’s very difficult to cut, but it can be done.
Yes, you can cut aluminum with a wood bandsaw as long as the blade is suitable for the material. The blade should be a bi-metal blade with fine teeth and hardwood plate.
What speed should a bandsaw run at?
As with every project, bandsaws are subject to wear and tear. If you are running your band saw at high speeds in the middle of a project, and you are experiencing excessive wear and tear, you may be running your saw at too high of a speed.
The speed of a typical bandsaw machine is 1500-4000 ft./min. The blade’s rotation speed and the material it is cutting determine the maximum speed of the machine.
Faster speeds produce a smoother cut but increase the likelihood that the blade will tear the wood. Slower speeds produce a rougher cut but reduce the likelihood that the blade will tear the wood.
What is SFM machining?
There are a lot of bandsaws out there, but the majority of them are what are called “open-face”, which means that they have no fence to guide the blade, so the blade cuts a lot of waste out. So what’s the best solution to this? One of the most common is the “closed-face” bandsaw, where there is a fence to guide the workpiece for you. The speed at which you can cut with the closed-face bandsaw is also higher, so if you’re working with a lot of material, it can pay off to invest in one.
SFM or Sinker-Feed Machining is a machining technique that uses a large drill bit to create the shape of the part. The drill is held in a chuck at the end of a vertical drill press, so that the cutting tool is perpendicular to the part.
How do I lower my bandsaw speed?
Lowering the bandsaw speed is done by adjusting the tension. First, release the tension at the tensioning lever, then loosen the screw on the upper tensioning wheel and raise the wheel. Lower the tensioning lever and tighten the screw. Some bandsaws may not have a tensioning lever; in that case, you should loosen the axle nut and turn the wheel to adjust tension.
To lower your bandsaw speed, you must first ensure the machine is clean and has a sharp blade.
Then, apply a light pressure on the handle to test the speed then increase the pressure to achieve your goal.
How can I speed up my bandsaw?
The bandsaw is a useful tool when making furniture, cabinet work, and a bunch of other projects. But when it comes to cutting wood, it can take a long time to get the job done. And if you’re cutting wood to make something that needs to be done as soon as possible, those long sessions can take a serious toll on your power budget. Luckily, there are a few tricks that can help you get the job done faster.
Bandsaws are a useful tool for woodworkers, but they can be a little tricky to install and use. The truth is bandsaws can cause damages to wood and other materials. However, there are some simple steps to follow that will help you stop this from happening, and here they are: Know the benefits of a bandsaw.
You should now have a clearer understanding of how bandsaws are operating and all their benefits, as I have said earlier, in a variety of budgets that mostly rely on their size. These saws are available. Do you want to add to your store in the market for a new band saw? See our shopping guide for our top recommendations covering various styles and costs. Everybody has something there. Have you any tips or advice on band sawing? In the comments below, share your thoughts and experiences with us!