Nowadays manufacturers use the best belt sander for knife making – the most ancient craftsmanship in this world. In ancient times, people didn’t have the proper tools to form an accurate knife or sharpen things. Most of their craftsmanship depended on the fire and flaming coal. In modern times, we use belt sanders or grinders to customize any shape of metal or wood. In this article, we’ll discuss the top 10 best belt sander with appropriate details, a buying guide, safety issues, and maintenance tips. All of these will help our fantastic DIYers and metalworkers, undoubtedly.
Last Update: June 2022
Top 10 Best Belt Sander for Knife Making – 2021
Bladesmithing or advanced smithery is a part of our industrial works. We are surrounded by metallic stuff, wooden crafts, or industrial things. In this context, many prominent manufacturers, industrialists, blacksmiths revealed their creativity on tools. From the eminent marketplace Amazon, we picked our top 10 belt sander products for knife making. Let’s see what are the features of these belt sanders.
A low-cost mini belt sander, this Ex Electronix Express stuff is pretty lightweight to port anywhere without any ambiguity. Strong rotations of motor and smooth sand-belts are just awesome for long-term tasks. 100% user satisfactory and sturdy material with good longevity.
Special Features of Mini Sander
Good for small tablework
Strong vise grips
Easy to change belts
Lightweight, portable, consumes very little area to be placed
Perfect sharp honing overall
14.5 x 10 x 10 inches
1// x 30//
120 VAC, 60 Hz, 3A, 360w
5// x 5//
0o ~ 45o
Spark guard included & adjusted
Worth of money
Good for knife sharpening
For those who work alone and need a safe & sound product to sharpen or hone, we recommend buying this super mini belt sander. It is user-friendly and durable. The square-shaped base table is good for dust collection. Faster rotational sandpapers are cool for anytime usage either in dry or humid areas.
This belt sander is a little bit bigger than the previous mini belt sander. For larger knives, swords, stilettos- you can use this fantastic sander in a word. The most fabulous part of this sander is it has a reversible motor that rotates both ways. A smart choice for heavy-duty metalworkers and DIYers.
Special Attributes of Kalamazoo
Super easy to change belts
Good traction of belts
Sleek design, ergonomic
28.5 x 17.52 x 11.5 inches
0o ~ 50o
1 x 42 inches
The USA-made product overall
Adjustable traction system included
Easy to assemble/disassemble
Affordable price and available
Need a better tool rest
For a heavy-duty task or knife-making process, we’d like to recommend this fantastic vertical sander. It comes with a user manual and easy to implement anywhere. Versatile device for knife making, sharpening, polishing, angular shaping, and pattern designing. Moreover, this sander has super new features to enhance more forces and motor rotations.
Bored with hand-driven sanders or sandpapers? Grab this elegant Palmgren belt sander for all metal works. Smart, lightweight, portable, and sturdy structure with high-quality material made this tool an aristocratic choice for dudes. Even girls or females can work with this fabulous craftsmanship.
Special Qualities of Palmgren
Cast iron structure
Both horizontal & vertical positions
Long and wider vertical belt
Small circular disc sander included
Easy to change belts
Perfect for grinding, finishing, polishing, beveling, contouring
Technical Details of Palmgren
120/240 VAC, 3.5/1.75 amp
2// x 42// or 1// x 42//
Disc table size
5-½ x 8-¼ inch
Belt table size
6-¾ x 9 inch
8 x 14.5 x 23 inches
Dark grey & black
Widely usable for knife making
Good for starter sander
2y warranty & 1y free maintenance
A versatile tool for metalworks
100% user satisfaction
Ergonomic and sturdy design
No dust collector
Unlike Kalamazoo sander, Palmgren sander has outstanding reliability for users. Wider belts help a lot to polish or deburr any metal bars. For smart shining, this tool is awesome. Easy to change belts and portable anywhere. Resting places are perfect for small projects. Diverse geometric shapes can be designed by DIYers or factory workers. Being cost-friendly, we recommend this tool for everyone.
Like the conventional belt sanders, this Bucktool combo belt sander has versatile features like vertical and horizontal sanding, polishing, deburring, grinding metals and woods. High-quality motor construction and lots of tilting options are available in this tool. For colossal workload, it makes every task smooth and easy to accomplish.
Special Attractions of Bucktool BG2600
Combo sander with a bench grinder
Perfect for wood, metal, plastic, aluminum, iron, and other metals
High-quality belt sander
Both vertical and horizontal positions
Good supportive tools for targets
Additional brush wheels
120 VAC, 3.5 amp
2// x 42//
Disc table size
6 x 1 x ½ inch
0o – 90o
Dark grey & blue
LED light included
Sturdy material overall
Removes rust quickly
Extra belt included
Worth of money
Way too large
This Bucktool belt sander is a quality material for starters. A way too big but versatile tool for knife sharpening, making, polishing, deburring, and reshaping. People often confuse with a sander and grinder. To eliminate those confusions, this Bucktool BG2600 has both features to provide the utmost performance all the time.
Those metalworkers who work for a long time in a day need this knife belt sander for faster performance and accuracy. Shop Fox W1843 knife belt sander has a thicker abrasive belt, rigid, and reasonable. Strong motor construction made this sander a perfect choice for woodworking, metallurgic factories, industries, corrugated sheet manufacturers, bolts makers, and so on.
This knife sander is good starter stuff for newbies or DIYers. The overall harmless tool for any age of people. Though it is costly a bit, quality performance guarantee and materials are provided by the manufacturer. Lots of metalworkers reviewed this tool as the best executor for metal polishing and knife making.
This WEN6502T mini belt sander is a super lightweight, adjustable, multi-functioned tool for our daily metalworkers, lumberjacks, plywood workers, and DIYers. It comes with a pretty package, ergonomic design, perfect for metal polishing, grinding, deburring. Small project workers love this tool because of its weight and easy to change belts.
Special Qualities of WEN 6502T
Combo sander plus grinder
Both horizontal & vertical orientation of belts
Cast-iron made base
Super easy to change belts
Specifications of Product
120 VAC, 4.3 amp
22 x 11 x 12.5 inches
Pure cast iron structure, non-rust, water-resistive
Heavy-duty tasks are done with this tool smoothly
Easy to set up, manuals included with the package
Dust collectors available
Lots of power, elegant motor brush material
Great value product
Not good for replacement parts/accessories
When it comes the first time, it looks like a tiny/mini sander at a glance. However, the adjustable sanding portion can stand alone on the right angle. After adjusting it on right angles, it looks bigger stuff for DIYers, knife making, polishing, and deburring. We recommend this fantastic mini sander for smaller projects, DIY works, nuts & bolts makers, etc.
Central machinery belt sanders are tiny shaped, lightweight, forced motor construction, flawless supportive for small projects of DIYers. Moreover, this belt sander takes little space to establish in a room or on the table. Durable, sturdy, and classy outlook overall.
Special Characteristics of Belt Sander
Bench-top sander only
Huge motor rotation
Adjustable belt, replaceable
Perfect for stationery usage
Durable dye and dust collector provided
Specifications of Product
120 VAC, 3 amp, 60 Hz
1 x 30 inches
11.12 x 9 x 13.5 inches
0o – 45o
Perfect for a kitchen knife sharpener
Leather belt with abrasive sandpapers
Super lightweight, cheap, portable anywhere
Quality material at a low cost
Not available now because of pandemic
It looks like a small sander at a glance when it arrives the first time. The adjustable sanding portion should, however, stand-alone at the correct angle. It looks like bigger things for DIYers, knife making, polishing, and deburring, after tuning it at right angles. For smaller projects, DIY jobs, nuts & bolts creators, etc., we suggest this awesome mini sander.
Prominent manufacturers from the power tools arena, Grizzly G1015 knife belt sander has an extraordinary outlook and alluring colors to attract people easily. Don’t treat this one as a sander only, it rather a versatile device. Hefty projects are done superbly by this belt sander in an instant. For pandemic reasons, the manufacturer recently stopped making this product but soon they will start their production.
Special Features of G1015
Versatile sander for thin metal sheets
Superfast belt changing
Not only grinding but also polishing, sharpening can do
Aluminum rubber roller
Stunning product for beginners
120 VAC, 14 amp
2 x 72-76 inches
30.5 x 16.25 x 15 inch
Fastest motor rotation
Best for newbies
Worth every penny
Not available due to pandemic
We strongly recommend this product for beginners because of its easy functions. Starters learn brainstorming ideas to create new shapes, craftsmanship, and textures. Moreover, being lightweight, it is portable anywhere. The most fabulous thing about this G1015 sander is the quick-release belts. Just press or pull the handle on the top of the sander, the belt automatically loosens. However, this is a bit risky while the machine is running. It would cause severe injuries if you pull the trigger when the sander is on.
For small projects, we introduce another good product for our readers. This Rikon power sander is built for starters, newbie carpenters, metalworkers, DIYers, and in-house kitchen tasks. It looks too much functional however super lightweight and sturdy. Both belt and disc sanders are in a single tool.
Specialties of Rikon
Safety trigger switch
Dual dust collector
Brushless induction motor construction
Super lightweight and glossy color
Perfect for small projects
15 x 12.63 x 14.63 inch
1 x 30 inch
Easy to maneuver
Variable speed motor
No vibration, noiseless tool
Best for shining knives
Separate dust collectors for belt and disc parts
Worth of money
Smaller base to place anywhere
Not good for heavy-duty works
This Rikon sander is versatile to use and flexible for everyone. Either 9 years old kid or a 99 years old elder, both can do easy sharpening or hone with this tool. Smart tiny basement to fix the tool anywhere anytime. Not clumsy at all and pretty ergonomic structure of this tool already got huge esteem from reviewers. We suggest buying this tool for newbie DIYers and kids.
Looks like a Dewalt drill physically but this one is the best hand sander for knife making. A knife making needs a ruler, chisel, marking pins, grinder/sander but this one is the integrated version of all accessories. High-quality motor structure and top-rated materials are used throughout the construction. The best tool for grinding, knife making, sanding, and sharpening.
Special Attributes of Sharpener
Abrasive belts, premium quality
Precision grinding on metals
Flexible and easy to carry
A hand tool with a lightweight design
Replacement accessories are available everywhere
5 x 9 x 5 inch
Easy to handle
Low voltage stuff
Faster, responsive, ergonomic
Best for kitchen knives
No dust collectors
A bit noisy
Any hand tools are perfect for diversity because you can carry them anywhere and do lots of hefty challenges. This WSKTS belt sander removes all worries of a metalworker, plumber, DIYer, or paintworks. The good news is, manufacturers are implementing a cordless tool soon. Concepts are the same as this tool but cordless. For rough edge works or complex knife making tasks, we recommend this sander cum sharpener strongly.
Different categories of work a metalworker occasionally does. For example, he can use a sander to sharpen something or he can lessen rough edges from the distorted knife. So lots of variable tasks a person can do with these belt sanders. Before buying a belt sander, you have to target your goals. If you need a sander for sharpening or polishing, we suggest buying simpler tools. Besides, we picked the most common things before purchasing the best belt sander for knife making. 5 different facts before buying the best one.
Material of Sanders
Usually, a belt sander is made of pure cast iron or aluminum for the best usage. Materials prolong a product’s longevity and durability. You find many tools that become rusty, faulty, creepy, and malfunctioned- because of low-quality materials. Apart from sanding belts, always look for pure aluminum body sanders or cast iron made motors. Aluminum is lightweight, sturdy, durable, and non-rust. Moreover, cast iron is the best for motor structure.
If you read the product section in our article, you’ll find the top 10 belt sanders where both features are included in some stuff- belt & disc. Sanders those are designed with both functionalities of disc and belt are the most preferable for smart works. With the belt option, you can sharpen or make knives easily. With the disc option, you can polish or sand edges.
Size & Weight
Bigger things have much weight. Likewise, a heftier sander is a heavyweight product for beginners. Generally, a normal belt sander dimension varies between 21 – 29 inches in height. And the weight limit varies between 14 – 60 lbs. Depending on the material’s quantity and manufacturer specialty, these weights vary. Aluminum structure products are lightweight. Cast iron is medium weight, but raw iron or silver is pretty heavyweight.
Belt sanders have two orientations such as horizontal and vertical. Most belt sanders are constructed with both orientations nowadays. A vertical belt sander can polish, sharpen long knives or blades. Heavyweight swords or metal bars are easily polished or sharpened by these vertical belt sanders. However, a horizontal belt sander is good for small knives, kitchen knives, vegetable saws, spoons, utensils, and much more tiny stuff. You should purchase a belt sander that has both facilities or orientations. We picked most of our reviewed products as both oriented. A simple lever or handle turns the sander horizontal or vertical.
Price or Cost
Based on different materials or craftsmanship, price varies occasionally. Moreover, the budget of workers or customers should be concerned to apply here. Not everyone is sufficient or capable of buying an expensive one. Lots of cheap products are available in marketplaces, local stores, hardware shops, and retailer websites. For starters, we suggest buying cheap products. For heavy-duty works, you should go for the biggest thing. Sometimes, local brands manufacture the same stuff that works pretty classy.
Belt sanders consist of a long abrasive belt, powerful motor, electrical cords, dust collector, air vents, and disc grinders. All of these are critical if any external effect causes. Last year, my friend was severely injured by one of his belt sanders (he’s a DIYer) because of a simple belt issue. He didn’t check the belt properly and as soon as he turned the power switch on, the belt slipped its traction and rushed to him. Being a pro, he didn’t wear safety accessories and got injured extremely.
For belt sander users, here are some important safety tips to work smooth and better-
Put on safety goggles/glasses/ face shield before starting a task.
Put on dust respiratory for bigger projects.
Check the power button whether it is on or off. Always toggle this ‘off’ before power connectivity.
Check the sanding belt traction system. If you think the belt is loose, change it or tighten the adjustable screw.
Adjust the sanding belt properly according to your work criteria. If you can manage sanding or polishing horizontally, don’t try vertically.
Keep your hands away from the sanding belt. Sanding belts are abrasive and a slight touch on it causes severe injuries.
Both hands should be active while working with a belt sander. Never try anything single-handed.
Clear the workplace dust/ sander dust collector before/after work.
Don’t cover air vents (if any) of a belt sander.
Don’t apply excessive pressure on belts. It would tear up.
Apart from these safety tips, we recommend every DIYer or plumbers to use proper safety for eyes, hands, and elbows. Because these parts are sensitive and widely used for works. You should use hand gloves and head protectors during heavy-duty tasks.
Generally, a belt sander is easy for maintenance & troubleshooting. These sanders have fewer accessories, parts, and subsidiaries to maintain conveniently anytime. Even you don’t need sophisticated technical skills or knowledge to troubleshoot them. So far we’ve seen, a belt sander for knife making has a strong motor/engine, adjustable rest tables & bars, rotating shaft wheels, power cords, and accessories. So this is the easiest tool to maintain suitably. However, we figured out maintenance tips & tricks for our users. It’d help a lot to take appropriate care of these tools.
Switch off the belt sander before removing every part to clean.
Unlock/unpin each screw or adjustable buttons.
Now dismantle parts sequentially like the belt, belt stand lever, disc grinder cover, disc grinder/sander plate, rest table, motor.
Use a brush or blower to remove dust from the base.
Put little lubricating oil on disc grinder motor shaft, belt motor shaft.
Use your hand to rotate the shaft manually. It will make the oil circulation properly to the surroundings of the shaft.
Wash the belt using a rough brush. Don’t use water or liquid on it. Likewise, the disc grinder should be cleaned with a towel or soft linen cloth.
Check all screws, nuts, bolts. Sink those into lubricating oil for 30 minutes. It will remove dust, hair, dirt from these.
Assemble the entire parts in a reverse way you dismantled before. A slight difference to assemble can run the machine but this isn’t a good practice. The machine would cause minor difficulties in the long run.
After completing the assembling work, switch on the sander to check if anything looks odd. Rarely it happens though.
Several online studies, articles, reviews, and product catalogs show mere differences between a belt sander and a belt grinder. Even some webinars and blogs claimed both as the same thing with two names. If you ask an experienced worker who works for a long time with these two, he’ll tell both the same even. Because of such vague ideas, we differentiate between these two, carefully and astonishingly.
1. Removes scuffs, dirt, rough areas
Grinds a surface
2. Mostly used for timber material
Used for metals/industrial
3. Rotating sandpaper belt structure
Circular abrasive metal belt
4. Removes non-ferrous elements from wood
Finishes a metal polishing quite feasibly
5. It makes edges smooth
Used for sharpening
6. Used for sanding, paintworks on wood
Sharpen long blades, knife making
7. Belt sanders are small in shape, hand-driven, lightweight
Belt grinders are heavyweight, huge occasionally
We can conclude this session with this gist, a sander is widely used for woodworks while a grinder used for metalworks. Any timber logs, platforms, bases use hand-driven sanders everywhere. Metalworkers need grinders in most cases.
Belt grinders need heavy-duty craftsmanship and high-quality materials that cost high as well. Moreover, the belt grinder is hard to maneuver and only expert people can operate this stuff conveniently. Different manufacturers have their dedicated policies, price range, customizable trends; hence, a belt grinder is expensive a bit than normal grinders.
For a metal worker or knife maker, we recommend the following tools as a must-
Minimum sized workbench (rectangular, square)
Circular disc sander
Sanding pads (triangular, oval, circle)
Small drill press
What belts are widely used for a sander?
Belts are the most essential element of a belt sander. Generally, we use high-quality abrasive belts for quality sanders. One-sided paper construction sand belts are fragile, non-durable, tears down quickly, and slips from its traction. However, we recommend one-sided rubber or leather construction sand belts. It doesn’t fluctuate or de-positioned from its way.
What is the best belt sanders for knife making?
Based on several online reviews, user experiences, and craftsmanship, we suggest purchasing Kalamazoo, Grizzly, Palmgren, Rikon, and Shop Fox products. Besides, we already picked their most operational belt sanders for our users. You can gather lots of ideas reading the review section in this article.
A belt sander is a great tool in the woodworking toolkit, especially for furniture making. The power of a belt sander is easy to understand, it blows your workpiece away with a lot of pressure which can be really helpful when you want to flatten a piece of wood.
There are a lot of people out there that use belt sanders to make their knives, but not nearly as many as can make use of a belt sander to make knives. But, it’s not as simple as it sounds, because not all belt sanders are made equally and some will do more harm than good when it comes to knife making.
Does sandpaper sharpen a knife?
Knives are metal- iron or aluminum, anything. Recently there are plenty of knives that are made of alloy materials. On the other hand, sandpaper is mostly used for woodworks, polishing, paintworks, and regular tiny errands. It is better to sharpen a knife with metal sanders. Sandpapers can shine a knife and sharpen for a little duration. For longevity of sharpness, you should use metal grinders or sandpapers.
How to sharpen a knife with a belt sander
I’m sure you know by now that when it comes to sharpening knives and other cutting tools, one of the most important factors is the grit. Using a belt sander offers an effective way to rough out your blade, and this will help you create less of the ‘wedgie’ that can cause your blade to become uselessly blunt.
When it comes to sharpening your knives, you’re in good hands. For years, people have used belt sanders for this purpose, but it’s not the most precise way to do it. This is because the belts are cut at an angle as opposed to being perfectly straight. If you want an accurate and consistent sharpening, a whetstone is what you need.
To sharpen a knife with a belt sander, you can buy a belt sander with a variety of sanding belts at your local home improvement store. You need to clamp the belt sander with its back facing a table. Position the knife with its blade facing up and grind it by moving the belt sander on the knife’s edge.
How to make a knife jig for my belt sander
My belt sander was doing a lot of work, and started to get clogged up with mold and glue. The brand of belt sander I have was manufactured in China, and the Chinese factories use a lot of glue and a lot of pressure to put the gears and belt on. The mold was basically like glue, and I started to get a lot of headaches. It was hard to carry on working with it, so I started to think of a way to fix it.
I’ve been using a belt sander to smooth out knife edges for almost twenty years and I’ve found that there are two ways to make a good jig. The first is to make a jig for the sander that’s just slightly different from the way it was designed and to build your life around that. The second is to make your jig from a standard jig that works well on the sander. The upshot is that most of the jigs that work well on belt sanders are pretty lousy for other purposes. In the case of the one I made, I used a section of plywood that I’ve had for decades, and I made the jig with 1.5″ spline plywood. You can customize a belt sander to grind a knife blade by using a jig.
How do you sand a knife with a belt?
Even though belts are popular in the woodworking world, they are not the most appropriate tool for getting perfect finishes on woodworking projects. For that, you’d need a sander. But the question is how to sand wood with a belt sander. This is a common question, because people are not sure how to correctly use belt sanders.
A belt sander is a tool used to sand a hardwood or softwood board to prepare it for finish. A belt sander consists of a rotating drum with a motor attached to it, which rotates the drum at a fixed speed. The belt attached to the drum moves in an arc around the drum and is usually made of rubber or plastic. The belt is gripped by a pair of handles on either side of the drum.
Sand a knife with a belt by rubbing it against the belt in a motion that would start at the bottom of the knife and move up towards the tip.
The best way to sand a knife with a belt is to hold the knife at a 20-degree angle and slowly move the belt along the blade.
On the off chance that you buy a belt sander for knife making, at that point when you begin molding your blades, its blemishes will get evident as they limit your advance and block your capacity to make the blades you imagine in your brain. We don’t need that to occur, so we will rehash the proposals that we made in our surveys, to make sure they’re new in your psyche. For most clients, we think the Bucktool Combo Belt Sander is the most ideal alternative. Learners on a careful spending plan should look at the RIKON Power Tools Belt Sander. The Shop Fox W1843 Knife Belt Sander is the most ideal decision for genuine blade creators. Anyways, if more questions or information needed, feel free to ask us anytime. Share this article on social media to explore the DIY ideas and tools. Stay safe, stay cool!