The Best Benchtop Belt Sander For Metal In 2021

WEN HB3185 5-Amp 3-by-18-Inch Variable Speed Combination Handheld and Benchtop Belt Sander
WEN HB3185 5-Amp 3-by-18-Inch Variable Speed Combination Handheld and Benchtop Belt Sander
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WEN 6515T 1 in. x 30 in. Belt Sander with 5 in. Sanding Disc
WEN 6515T 1 in. x 30 in. Belt Sander with 5 in. Sanding Disc
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WEN 6502T 4.3-Amp 4 x 36 in. Belt and 6 in. Disc Sander with Cast Iron Base
WEN 6502T 4.3-Amp 4 x 36 in. Belt and 6 in. Disc Sander with Cast Iron Base
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Woodskil 4.3A 3/4HP Belt Sander 4 x 36 in. Belt & 6 in. Disc Sander with 2Pcs Sandpapers Steel Base & Aluminum Work Table, Induction Motor Provides Up to 3600 RPM, Double Dust Exhaust Port Included
Woodskil 4.3A 3/4HP Belt Sander 4 x 36 in. Belt & 6 in. Disc Sander with 2Pcs Sandpapers Steel...
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Shop Fox W1855 Horizontal/Vertical Belt Sander With 6" Disc
Shop Fox W1855 Horizontal/Vertical Belt Sander With 6" Disc
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Rockwell Belt/Disc Combo Sander
Rockwell Belt/Disc Combo Sander
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EX ELECTRONIX EXPRESS Mini 1 x 30 Belt Sander 3400 RPM
EX ELECTRONIX EXPRESS Mini 1 x 30 Belt Sander 3400 RPM
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BILT HARD 4.3A Belt Disc Sander Combo, 6 Inch Disc and 4 x 36 Inch Belt Sander for Woodworking with 14 Piece Sanding Paper Kit
BILT HARD 4.3A Belt Disc Sander Combo, 6 Inch Disc and 4 x 36 Inch Belt Sander for Woodworking...
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Grizzly Industrial G0787 - 4" x 36" Horizontal/Vertical Belt Sander with 6" Disc
Grizzly Industrial G0787 - 4" x 36" Horizontal/Vertical Belt Sander with 6" Disc
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WEN 6524 Oscillating Belt and Spindle Sander
WEN 6524 Oscillating Belt and Spindle Sander
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A sander is required to finish the metal layer smoothly, and the best results are always obtained by using the best equipment available. Choose the appropriate product for your business or personal usage so that you may enjoy the greatest performance for a longer period of time.
To choose the finest benchtop belt sander for metal, we compiled a list of the best models that have been suggested by many users, both beginners and professionals, and are ideal for metalworking.
After that, we evaluate each product to explain the characteristics and features that make it the greatest tool for the metal business, and after judging, you can choose the tool that best suits your budget as well as your preferences for both you and your job.
We’ve already seen that there are a lot of good models out there, as we saw on the main best benchtop sanders list. However, over the course of my career, I’ve used and tested a large number of machines, and today I’ll show you the ones that are – in my opinion – the best benchtop belt sanders money can buy. They’re powerful, well-constructed, and very affordable, so let’s have a look at the winners and pick the one that’s perfect for you!

Belt Sander Uses

Though most often associated with carpentry for their use in flattening and smoothing rough wood on anything from furniture to decks and boats, belt sanders are also essential in metalworking and knifemaking, where they are used to flatten and smooth rough steel. In addition to handheld portable versions that you hold and move along the material to be worked on, more industrial stationary models that you bring the material to, and ones with narrower sandpaper arms that are ideal for knifemaking, there are also stationary models with wider sandpaper arms that are ideal for knifemaking. Aside from that, numerous other features like as dust collectors, stands, and even cordless versions are available for belt sanders on the market. On our list of the top ten, you’ll be able to discover one that meets your requirements no matter what you’re looking for.

How to Use a Belt Sander

To begin, it is essential to remember that protective clothing should be your first line of defense while using a belt sander. After that, you may get down to business. Because a great deal of dust collects while operating a belt sander, it is suggested that you wear a dust mask, safety glasses, and clothing protection such as an apron or overalls. Following that, you may want to consider wearing ear protection since these things may be very loud. When it comes to operation, the best advice is to allow the weight of the tool do the heavy lifting for you; adding additional weight is unneeded and may cause harm to the material you’re dealing with. When working with softer materials, such as plywood, more caution must be used. In addition, making sure to replace worn-out belts as soon as they appear and keeping the tool clean will aid in ensuring optimum performance and safety of the instrument in question. A belt sander operating guide is provided in the video below, which includes step-by-step directions on how to use a belt sander.

How To Choose A Good Benchtop Sander

When looking to purchase the right benchtop sander, consider the features listed below.

Disc Diameter and Speed

It is determined by the grit and size of the disc how near you can get to your object. The discs cut it in two directions: down on the left side of the table and up on the right side of the table. Making sure that the material is transported as rapidly as you need for your job is essential. The quicker they spin, the faster the material is removed.

Ease Of Use

A sander that is simple to operate will encourage you to use it more often. Otherwise, you will not want to use it. If something is too difficult to understand, you will not be able to utilize it correctly and you may end up messing up your job.

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Wood Shaving Management

You want a sander that can manage your wood shavings and keep your work area clean, so that you can stay productive.

Ease of Maintenance

You want a sander that is easy to maintain and keep in excellent operating condition, so that you can spend more time doing other things. If you need to use the sander, it should be readily accessible anytime you need it.


You want to find a sander that allows you to handle all types of work. A bench sander allows you to handle a variety of work. Be sure that the sander you pick can handle all of your work.

Dust Collection

So that you don’t have to bother about cleaning up the dust after your sander, go for one that gathers the dust for you instead. In addition, you want to make certain that your workspace is kept tidy.

Belt Dimensions and Disc Diameter

The size and diameter of your workpiece have an impact on how fast you can remove material from it. The material is eliminated at a quicker rate when the dimensions or diameters are greater. Because of the larger size of the motor, the diameter and other dimensions are larger. The smaller motors are used by the weaker motors.

Belt Sander Orientation

Even though the direction of the disc varies depending on the type of the sander, the disc is always perpendicular to the sander’s base. Some have vertical belts, while others have belts that are parallel to the base. It makes a difference how hard you have to work to move an object depending on where the belt is located on the item.

Bevel Capacity

The bevel of a sander enables you to cut at any angle that you want or that is required for your job.


If you want a sander that will last for a long time and reduce the amount of vibration that you experience from the sander, you should go for one that is hefty and sturdy.


In order to manage your job efficiently, you need a sander that has the greatest power available to you.

Best Benchtop Belt Sander

BUCKTOOL BD4801 Bench Belt Sander

This is one of the finest Bench Belt Sander options for those who want to use it for their little and any kinds of projects since it produces a lot of finish and is affordable.
This tool may be used in a variety of settings to provide you with a greater sense of your work; the belt can be rotated from 0 to 90 degrees, depending on the requirements of your job; and the powered drum enables you to sand curved work pieces with ease.
This also has a rapid sander belt change design as well as full track control on its wheel, which allows it to provide complete belt replacement quickly and simply.
The wonderful thing about this bucktool sander machine is that it has two sanding options in one tool, which is a fantastic feature.
On this sander belt and disc, you will have the choice of two choices. You will use 436 sandpaper and an 8-inch disc to smooth out the belt.
Both alternatives operate at the same time due to the fact that the 3/4 HP fully enclosed induction motor produces a quiet and strong output simultaneously.
Because of its strong motor, it is possible to eliminate the grain of metal and achieve an outstanding polish after repairing or fabricating a metal object.
When making small metal points, you can sand them and use them wherever you want. If you are a DIYer with both types of sanding work, meaning you want to sand at the disc position as well as the belt position, the buck bench belt sander is worthwhile, providing high-performance products and excellent service in woodworking as well as for metal and plastic.
WEN 6502T 4.3-Amp 4 x 36 in. Belt with 6 in. WEN 6502T 4.3-Amp 4 x 36 in. Belt with 6 in.
Making work simpler with the WEN tool after welding an item or removing rust from metal is beneficial owing to its superior performance and versatility.
This unit is equipped with a completely steady 4.3 AMP motor that can operate at the highest possible speed of 3600RPM. This has the capacity to work with any kind of grain type material in its entirety. Plastic, metal, and wood may all be used to create the highest quality of furniture.
The majority of the vibration that occurs from the machine when sanding the metal is what causes the tiredness quickly and the energy waste on vibration; thus, the WEN sander features strong cast iron bases that prevent any significant vibration from the machine while sanding.

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Rikon 50-161VS Power Tools 1 x 30 Inch Belt

In addition to being the finest for hard material of fanish, this corded electric powered Rikon belt sander is also included in the package.
This amazing product also has variable speed features that allow you to control the speed of your metal type and manage the disc speed for sanding performance. For example, if you are using it for soft metal, you should use a slow speed, and if you are using it for hard metal, you should always use a fast speed for a better surface of metal, which is vital like a star on the sun.
Rikon also has a better ability to transport this product anyplace on your working site, since the weight of this product is 33 pounds, and it may be fixed in your workshop, which reduces vibration.

Jet J-41002 2-Inch by 42-Inch 3/4-Horsepower Bench Belt sander

Jet produced corded electric powered right benchtop belt sander for metal working, which generates higher levels of power to smooth the outer layer of metal.
This tool has a 115V motor with 3/4-horsepower and may be used for a variety of angles and various forms, among other things.
A sophisticated miter gauge is included, which rotates and locks for various common angles, such as 45 degrees both side left and right, with the use of a gear.
The versatility of this instrument is astounding; it can be used for a variety of metal applications, such as after welding or finishing various metal items.

Palmgren 2″ x 42″ Belt, 6″ Disc bench finishing machine

If you’re a novice in the metal business and want a top sanding machine for metal that you can use immediately after opening it without having to learn anything about it, this is the machine for you.
We have the capability of developing drection combinations with belt and disc finishing machines, which results in the creation of sufficient capacity to accomplish the tasks.
Operators may use the Palmgren’s on both vertical and horizontal potion sander machines, depending on what they believe is best or according to the size of the metal item or the knife check and modify it. This design allows for simple and quick belt replacement choices for operators.
Because to its cast iron structure, it is able to provide vibration-free operation that is not disruptive at all to all kinds of materials and components, including ferrous metals, nonferrous metals, wood, plastics, composites, as well as large and small pieces of hard and soft materials.

JET 708599 JSG-6DC 6-Inch/12-Inch 1-1/2 Horsepower Benchtop Belt Sander

In addition to its strong 12-inch disc, the Jet JSG-6DC comes with a 6-by-48-inch belt and a 6-by-48-inch disc combo that’s as flexible as it is powerful. Exclusive dual thumb screws make it simple to use horizontally or vertically, and it can be secured at any angle in between with the included dual thumb screws. Because of its 1.5 horsepower motor with a 115/230 volt motor and prewired 115V, this machine is a powerful worker that can produce belt speeds of 2,500 SFPM and disc speeds of 1,725 SFPM, making it perfect for heavy-duty applications. There are miter-gauge holes on the sanding tables, as well as positive stops at 90 and 45 degrees. The unit’s 4-inch dust port may be connected to a dust collection system, and the unit’s industrial push-button controls make it simple to use and maintain. Because it is constructed of machined cast iron, the table is very durable. In addition to the fact that it does not come with a stand (which can be purchased separately), it is available at a very reasonable price, making it one of the most capable benchtop belt sanders currently available on the market in my opinion.

Grizzly Industrial G1276-6″ x 48″ Belt/12″ Disc Combo Sander, 1725 RPM

The famous G1276 benchtop sander from Grizzly has a belt speed of 2,500 FPM and a dust port of 3′′, making it perfect for sanding wood in a more professional environment. A heavy-duty combination of a 1 HP motor, a 6′′ x 48′′ belt, and a 12′′ disc fulfills the needs of excellent professional woodworkers, and it can operate in any position horizontally, vertically, or at any angle in between with relative ease. Each the belt and disc tables, which are both 7 inches by 12-1/2 inches in size, are included with the base, which is 16-1/2 inches wide by 14 inches deep. Both tables are suitable for any task and are 16-1/2 inches wide by 14 inches deep. There is a handy, fast-release lever that makes changing the belt and adjusting the tension very simple and quick. Operating smoothly is ensured by the protected ball bearings on the belt rollers and the fine-tuning knob for precise tracking on the top roller, which are both located on the top roller. This is a well-made piece of art that will serve you well and is well worth the money you pay for it. While the dust collection on the disc side is very effective, an adapter for the disc side will increase its efficiency even more.

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JET 708595 JSG-96 6-Inch/9-Inch 3/4-Horsepower Benchtop Belt/Disc Sander, 115-Volt 1-Phase

This is, in my view, one of the finest benchtop belt/disc sanders available. It has a 3/4 horsepower engine that is capable of handling even the most demanding tasks, whether they include removing a significant quantity of stock or making small adjustments to existing stock. It is possible to run the machine horizontally, vertically, or anywhere in between due to the presence of two preset stops at 90 degrees and 45 degrees on the big cast iron table with dimensions of 7 1/2 by 12 inch. You can either attach it to a benchtop or just place it on the bench and use it that way. The graphite layer on the platen protects the platen from overheating, thus extending the life of the sander and the belts used in it. The one-year warranty provides peace of mind. It takes less than a minute to change the belt since all you have to do is turn the quick-release belt tension lever and you can immediately start working. It’s also simple to keep track of things. An imposing equipment, it is equipped with a 4-inch port on the base that sends a significant portion of the sawdust into your system, as well as an integrated blast gate that directs suction to the sander you are now working on.

RIKON 50-120 6-by-48-Inch Belt 10-Inch Disc Sander

Its steel and cast iron structure, as well as its tilting range of 0 to 90 degrees, make the RIKON 50-120 6-inch by 48-inch Belt/10-inch Disc Sander a durable piece of equipment. Because of its robust base, which minimizes vibration, you may sand both small and big stock at various angles with it. With a 3/4-horsepower engine that is fully enclosed and a fan that keeps it cool, it has a long service life. Because the belt sander works at a speed of 2,030 SFPM, you can expect quick and smooth results. The disc sander operates at a speed of 1,720 RPM, which provides enhanced torque and dependability. The belt and disc sander comes with a variety of attachments, such as a heavy-duty miter gauge and work tables, which allow you to sand straight and beveled edges, ends, and curves with complete flexibility. Because of the pre-drilled holes, it is simply installed in the bench-top position and is conveniently transportable thanks to the carry handles. Belt changes are made simple and fast thanks to the handy quick-release belt-tension lever. This product is covered by a two-year limited warranty.


What Is A Benchtop Sander?

In the case of a bench sander, it is a stationary machine that is mounted on a workbench. They are strong and have a higher capacity for sanding than other types of machines. Controlling the task requires the use of both hands.

Which Brand Makes The Best Benchtop Sander?

The JET J-4002 Bench Belt Disc Sander is the finest of the best when it comes to this brand.

What Is A Benchtop Belt Sander Used For?

Any edge or surface that you come across may be sanded down using a sander. There are almost no limitations to what a tabletop belt sander can do.

How Much It Will Cost To Get A Benchtop Sander?

The cost of a bench sander may vary from about $100 to well over $500, depending on the brand and features that are chosen.


The machines listed above are the ones that I personally believe to be the finest benchtop belt sanders currently available on the market. Their quality and performance have consistently pleased me over the years, and the fact that they are offered at such a reasonable price distinguishes them from the competition. There is an excellent option at every price level, so no matter how tight or flexible your budget is, you will always have an excellent sanding partner. Thank you for taking the time to read this and have a wonderful day!

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